Ancient Stove-makers, Stokers, and Glass-makers

On clay tablets found between the Tigris and the Euphrates, the arrangement of ancient glass-making furnaces was described. It was told when and how to collect fuel for the furnace, where to dry and store it, how the master should behave in those days when the furnace is being built, and also during glass melting.

Ziggurat
Ziggurat
The entry on the plate read: Remember! It is necessary to lay the foundation of the melting furnace in a certain month of the year, otherwise, the gods will not help you. While the furnace is being built and when it is ready, make sure that no stranger crosses the threshold of your workshop, otherwise, the gods will turn their backs on you. And on the day of the stove’s kindling, everyone who works near it should wash well, put on clean clothes and made a sacrifice to the gods.

It was further told that the furnace must be heated for seven days.

Clay vessels were pre-filled with sand, lime, soda and various impurities that gave color to the glass. Then these vessels were mounted on flat stones, and fire was kindled under them. But the temperature was not enough to immediately produce glass. And the master patiently waited until the mixture was heated, softened, and its components sintered together. It took seven days.

 Ancient Babylonians
Ancient Babylonians

Then the master removed his dish from the fire and waited again for the sintered mass to cool. When cooling, it inevitably cracked. But this was advantageous for the master: he carefully examined each piece and selected those that were better boiled. Putting them in another clean bowl, he set it on fire and waited again. A lot of time passed, the mixture in a closed vessel swelled up, released gases, hissed and gradually changed its color.

These days the master was especially worried. The most crucial moment of work has come - the formation of glass. But how were glass things made of glass? The master did not report this. Obviously, as soon as the glass seemed ready to the master, he was transformed from a slow observer into a person as fast and mobile as the wind.

After all, it was impossible to procrastinate! He was in a hurry to work until the glass had cooled.

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